Capabilium — connecting operational intelligence across industries
Operational Intelligence

We are not
the deck.
We are the part
that stays.

20+ years of hands-on industrial transformation, now powered by AI. We turn scattered operational data into decisions that actually land on the floor.

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20+Years industrial transformation
68Plants across 17 countries
€20M+Annual savings generated
The problem we solve
What fails in industrial operations

Data that exists.
Decisions that don't.

Most industrial plants have sensors, ERP systems and dashboards. But the COO still makes decisions based on gut feel, weekly meetings and PowerPoints that arrive too late.

Leadership coaching in industrial environment

"The most important thing is a mindset of continuous unlearning and relearning — understanding problems deeply, helping people grow."

AI-powered operational tools
Apps & diagnostic tools
Entry tools.
Immediate value.
Each app is AI-powered and solves a specific problem. Together, they feed the Control Tower.
01
TPM Maturity Assessment
AI-powered 10-pillar TPM diagnostic. An AI Agent analyses your responses, benchmarks against industry standards, and generates a prioritised corrective action plan.
⬡ AI Agent
↗
02
People Pulse
Anonymous weekly pulse survey with token-based anonymity. An AI Agent synthesises regional patterns and delivers actionable briefings to leaders — not just scores.
⬡ AI Agent
↗
03
Problem Follow-Up / A3
An AI Coach validates problem statements, challenges root cause logic, and generates editable A3 reports. Tracks actions, deadlines and CAPA effectiveness across teams.
⬡ AI Coach
↗
04
Hoshin Kanri
Strategy deployment in genuine cascade — from corporate objective to production line KPI. Built on Toyota's cascading model. An AI Agent monitors alignment and flags cascade gaps.
⬡ AI Agent
↗
05
Measurement Intelligence
Full MSA suite — Range, Average & Range and ANOVA methods — to assess whether your measurement systems are reliable enough to support operational decisions. Validated against industry reference standards. Can be connected to the Control Tower for AI-powered cross-system analysis.
Quality / MSA
↗
06
TPM Intelligent System
AI-powered maintenance management that replaces the generic CMMS. Operators describe symptoms in plain language — an AI Agent cross-references plant history, failure modes and current context to recommend action.
⬡ AI Agent
↗
07
Intelligent Inventory
DDMRP-based inventory management with AI Agents that automatically calculate and adjust buffer positions and levels based on demand variability, lead time variability and supply risk. Includes Poka-Yoke detection — physical deviation alerts on the shop floor when material consumption deviates from expected patterns.
⬡ AI Agent · DDMRP
↗
Anchor system

The nervous system
of your operation.

The Capabilium Control Tower connects all apps into a single operational intelligence layer. AI Agents monitor signals across operations, people, maintenance, finance and supply chain — surfacing what matters before it becomes a problem.

Capabilium Control Tower — Value Creation architecture
"We are not a software vendor.
We are your operational intelligence partner."
Engagement model
How we engage

Implementation + Retainer.
Not SaaS.

01
Discovery & Alignment
2–3 days on-site. We observe operations, interview leaders and run a structured leadership workshop to identify the real constraints limiting performance and growth — not symptoms. You leave with a constraint map, aligned priorities and a practical roadmap.
02
System Design & Implementation
We design and implement the operational excellence system your organisation needs — daily management, problem solving, TPM, Hoshin Kanri, visual management, standard work. Not isolated tools. A system that connects strategy to the production floor and stays when we leave.
03
Capability Building & Coaching
We develop leaders and teams through structured training programmes, Gemba coaching and practical application — not classroom sessions that fade. People learn by doing, with us alongside them until the capability is genuinely embedded in daily routines.
04
Retainer & Continuous Support
We stay. Monthly governance reviews, coaching sessions, progress tracking and adaptation as the organisation evolves. The goal is independence — not dependency. We measure our success by how little you need us over time.